MxD Projects

MxD Projects

MxD partners with our top-tier members (solution providers and manufacturers), academic researchers, startups and the U.S. government to launch digital manufacturing projects with commercial potential. Collaborative projects like these help our partners solve digital problems outside of their core competencies.

Current Projects

Project Number: 23-02-01

Integrated Open Process Automation (OPA) Testbed

This first-of-its-kind, highly flexible testbed will showcase the advantages of open process automation (OPA) and demonstrate the value that a digital twin and machine learning (ML) technologies can provide for manufacturers.

Learn More
Project Number: 22-23-05

Smart Defect Analysis and Remediation for Product Quality Assurance (Smart-DARPQuA)

MxD has partnered with Siemens, MK Morse, and Kent Displays to advance in situ quality inspection in manufacturing processes by developing the Smart Defect Analysis and Remediation for Product Quality Assurance (Smart-DARPQuA).

Learn More
Project Number: 22-11-01

Automatic Playbook Generation to Support OT Resiliency & Recovery

This project will create a web-based tool that will generate tailored cybersecurity playbooks to help organizations implement industrial control system  (ICS) responses to a variety of attack vectors.

Learn More
Project Number: 22-06-02

Sensor Augmented Factory Environment (SAFE)

This project aims to develop, test, and demonstrate an Internet of Things (IoT) architectural framework for integrating endpoint devices as sensor technologies that assess common worker safety risks in a manufacturing environment.

Learn More
Project Number: 22-06-01

Proactive Worker Safety for Industry 4.0 Using AI

The goal of this project is development of a platform using artificial intelligence (AI) video analytics technology to give an accurate ergonomics risk assessment by providing real-time performance data to manufacturers and workers.

Learn More
Project Number: 22-03-02

MxD Digital Manufacturing Playbook

This project aims to develop a Digital Manufacturing Playbook, a practical, easy-to-use video guide to assist small and medium-sized manufacturers (SMMs) in their transition to digital manufacturing.

Learn More
Project Number: 21-36-08

RIA-JMTC MODERNIZATION PROGRAM​: CAD CAM Ecosystem Transition Study

The objective of this Rock Island Arsenal-Joint Manufacturing and Technology Center (RIA-JMTC) project is to quantify the effort needed to transition RIA-JMTC from Siemens NX software to PTC Creo software.

Learn More
Project Number: 21-36-07

RIA-JMTC MODERNIZATION PROGRAM​: Paint Line Automation

This project will deliver a report on installation of an automated paint/coating path at the Rock Island Arsenal-Joint Manufacturing and Technology Center (RIA-JMTC), which is exploring implementation of a robotic paint system.

Learn More
Project Number: 21-36-04

RIA-JMTC MODERNIZATION PROGRAM: Part Quality Inspection and Dashboard

MxD is implementing at-machine part inspection and a part-quality dashboard at Rock Island Arsenal-Joint Manufacturing and Technology Center (RIA-JMTC).

Learn More
Project Number: 21-36-02

RIA-JMTC MODERNIZATION PROGRAM: Industrial Network Mapping and Modernization, Wi-Fi

The purpose of this project is to document the state of the Rock Island Arsenal-Joint Manufacturing and Technology Center’s (RIA-JMTC) network and add wireless connectivity.

Learn More
Project Number: 21-36-01/03

RIA-JMTC MODERNIZATION PROGRAM: Subtractive CNC Machine Health & Network Machine Status

This Rock Island Arsenal-Joint Manufacturing and Technology Center (RIA-JMTC) project aims to enhance visibility of networked equipment in a high-mix, low volume, specialized manufacturing setting, allowing for better monitoring of current projects and optimizing readiness for future projects.

Learn More
Project Number: 21-30-01

Cross Institute Collaboration Project

The Collaboration Project Team will develop a secure communication framework enabling virtual verification and validation of parts across additive manufacturing (AM) types and platforms. This includes universal data, types of sensors available per machine, sampling rate, and interdependence data.

Learn More
Project Number: 21-26-01

Rx Product Marketplace Orchestrator

This project will create an online system to link consumers, manufacturers, and designers to meet urgent needs during healthcare emergencies that disrupt supply chains.

Learn More
Project Number: 21-19-04

Tool Management System Feasibility Study

The goal of this project is to identify opportunities to develop and implement advanced manufacturing technologies to streamline — and gather data about — tooling used in research and development (R&D).

Learn More
Project Number: 21-19-03

Jacket Forming Process Feasibility Study

Identifying opportunities to develop and implement Advanced Manufacturing Technologies in critical processes of existing products.

Learn More
Project Number: 21-19-01

Paladin PXM

This project will create a software-based data-exchange platform to enable the sharing of technical information throughout a product’s lifecycle to securely increase collaboration among suppliers.

Learn More
Project Number: 20-25-01

Pathfinder Phase II: Securing 3D Printers in Manufacturing

Phase II of the Pathfinder project covers the implementation of the security measures that have been identified during Phase I for the evaluation a Markforged 3D printer. During Phase II, the project team will continue to expand and increase security in the manufacturing and use of 3D printers in order to provide assurance for the machines to connect to enterprise networks. 

Learn More
Project Number: 20-18-01

Using Digital Twin Technology to Plan for Emergencies

MxD is partnering with Illumina, Horizon Controls Group, the International Academy of Automation Engineering, and MIT to demonstrate how Digital Twin technology can improve the medical product industry’s resiliency during emergencies.

Learn More
Project Number: 20-17-01

Rapid and Secure Deployment of Medical Devices

MxD has partnered with Siemens and Fast Radius to demonstrate how 3D printing, rapid prototyping, and other digital technology can improve response times in the manufacture of point-of-care of medical devices.

Learn More
Project Number: 20-13-01

Docent Phase 3 – Technology Transfer

This phase of the project continues development of the Docent Manufacturing Readiness Assessment software tool with the key objective of establishing a commercial-ready solution with a baseline sustainability model for the support and growth of the tool.

Learn More
Project Number: 20-11-01

Securing Voice Control Technology in Manufacturing with Cross-Domain Authentication

Rutgers is partnering with Texas A&M Engineering Experiment Station (TEES) to develop new methods to secure voice control technology and help manufacturers defend themselves against voice-based cyber attacks.

Learn More
Man wearing VR goggles

Success Story

Reducing Waste in Manufacturing Large Die-Cast Parts

PROBLEM
Discrete manufacturers waste material when die-casting complex metal parts. 

Read the Outcome of This Project
Cyber wall testbed featured on the MxD factory floor.

Success Story

Helping Businesses Counter Cyber-Attacks

PROBLEM:
More than half of all small-to-medium-size businesses have experienced a cyberattack in the last 12 months. 

Read the Outcome of This Project

More Success Stories

2024

1. Technical Data as a Service (TDaaS)

The project team delivered a prototype Technical Data as a Service (TDaaS) solution that streamlines and enhances the management and utilization of technical data packages (TDPs) for a large manufacturer and its extensive ecosystem of suppliers and partners.

Learn More
2024

2. Cross Institute Collaboration Project

The Collaboration Project Team will develop a secure communication framework enabling virtual verification and validation of parts across additive manufacturing (AM) types and platforms. This includes universal data, types of sensors available per machine, sampling rate, and interdependence data.

Learn More
2023

3. Local Health Alert System (LHAS)

The LHAS aimed to capture users’ health indicators, translate those indicators to create a risk assessment, and use that risk assessment data to inform the public health supply chain about possible demand surges.

Learn More
2023

4. Cognitive On-demand Design Advisor (CODA)

Leveraging artificial intelligence and machine learning (AI/ML) cloud models developed with manufacturing data, CODA helps design engineers reduce engineering change orders (ECOs).

Learn More
2023

5. 5G Cybersecurity Reference Architecture Development

This project’s goal was to survey, document, and provide guidance on implementation of state-of-the-art options for cybersecurity protection in a private 5G network system.

Learn More
2023

6. Understanding Discrepancy Between Design and Implementation of Inventory Policies

This project investigated disparities between designed multi-echelon inventory policies and their implementation and developed ways to mitigate them by improving policy design input or providing tools for better execution.

Learn More
2023

7. 5G System Configuration Research For Industrial Building Application

The goal of this project was to objectively determine an optimal configuration of 5G  for industrial buildings — specifically for industrial internet of things (IIoT) and digital applications — and to make this information publicly available for broad use including by the Department of Defense (DoD).

Learn More
2023

8. Wired to Wireless Change Management Guide

This project delivered an unbiased guidebook that 1) directs manufacturers on how to implement wireless network architecture in industrial facilities and 2) provides instruction on how to transition existing wired architecture to a 5G wireless network.

Learn More
2023

9. 5G Private System Design and Implementation

This project created and implemented a private 5G system on MxD’s factory floor that served as the base for a testbed and demonstrated and assessed 5G wireless network configurations for industrial applications.

Learn More
2022

10. Supply Chain Enhancements

This project will develop and implement supply chain visibility tasks within the Critical Infrastructure Resilience Institute (CIRI) Cybersecure Dashboard. CIRI is a Department of Homeland Security Center of Excellence research organization with a mission to positively impact the security and resilience of critical infrastructure around the nation.

Learn More
2021

11. Model-Based Systems Engineering for Digital Manufacturing: A Proof of Concept

The team developed a manufacturing/production system model to be integrated within a digital enterprise (data, models, etc.) that will provide decision-makers with a methodology aimed at capturing manufacturing and production system considerations in a model-based environment.

Learn More
2021

12. Smart Monitoring and Automated Real-Time Visual Inspection of Sealant Application (SMART VIStA)

The objective of the project is to develop a close-loop AI inspection system integrated with Digital Thread to provide timely, actionable insights about the quality of the current adhesive dots.

Learn More
2021

13. Cyber Threat Mission Builder

The team demonstrated the technological feasibility and validity of a threat intelligence-driven cyber threat mission builder.

Learn More
2021

14. Enabling Cybersecurity for the Digital Manufacturing Supply Chain

Techsolve, Inc. will partner with Siemens and several other MxD partners to benchmark and evaluate the OT and IT cybersecurity tools currently available to small and medium-size manufacturers.

Learn More
2021

15. Digital Twins for Process Manufacturing: Open Architecture

The goal of this project was to develop an open architecture digital twin testbed enabling “plug-and-play” interoperability with technologies from various vendors for sensing, data aggregation, analytics, and control.

Learn More
2020

16. Digital Twin Testbed for Process Manufacturing

The process demonstration skid (PDS) built at the MxD Future Factory is accompanied by a full software stack designed to demonstrate the use of modern mobile technologies.

Learn More
2020

17. Pathfinder Phase I: Securing 3D Printers in Manufacturing

The project outcomes contained reporting documents such as, the System Security Plan which documents detailed system categorization and system boundaries along with a risk assessment report which is a workbook identifying current system vulnerabilities and security objectives and finally, a STIG checklist which provides a grading sale for each security technical implement guide (rule).

Learn More
2020

18. Supply Chain Risk Alert II (SCRA2)

A middleware platform (application) along with educational documentation such as reports, recorded demonstrations, and a best practice supply chain playbook.

Learn More
2019

19. Warning Manufacturers of Part, Materials Delays

Dow, Microsoft, ITAMCO, and two universities team up to build a supply chain risk alert system that will warn manufacturers further down the supply chain of delays caused by emergencies, weather, or natural disasters.

Learn More
2017

20. Cybersecurity in the DoD Supply Chain

MxD sponsors a study to assess how small and medium-sized manufacturers are complying with DoD’s new cybersecurity rules.

Learn More
2017

21. Defining Manufacturing Jobs of the Future

MxD and ManpowerGroup release a digital workforce taxonomy, a groundbreaking analysis that identifies 165 new data-centric manufacturing jobs—roles like “collaborative robotics technician” and “predictive maintenance systems specialist.”

Learn More
2016

22. Digitizing Legacy Machines

The National Center for Manufacturing Sciences leads a team to develop a sensor retrofit kit. The kit communicates data through an industry standard MTConnect interface to a cloud dashboard.

Learn More

Facts & Figures

Tap the square to reveal the answer

Facts & Figures

How many projects has MxD funded?

Facts & Figures

More than 60 external projects across more than 35 states.

Facts & Figures

How much has MxD invested in R&D projects?

Facts & Figures

$90 million

Facts & Figures

How does digitization improve a factory’s bottom line?

Facts & Figures

Through operational efficiencies, predictive and preventative maintenance, better supply chain management, and inventory optimization.

Facts & Figures

Are Industry 4.0, The Fourth Revolution and smart manufacturing the same thing?

Facts & Figures

They boil down to the same concept: it’s all about applying information and communication technology to manufacturing.

Path 8 Created with Sketch.
Path 8 Created with Sketch.
Path 8 Created with Sketch.
Path 8 Created with Sketch.

Interested in Projects?

A key benefit of partnering with MxD is the ability to lead or participate in projects with the world’s most innovative manufacturers, researchers, and technology companies. Contact us to learn more.